Post here if you have any problems with any aspect of your Delsol.
Moderators: kenco, SiR_chris, Paulm, Glovermx, lxstuart, sol'd out, delsolchippy, solman, Del sol 1997
by sireda » Thu Oct 08, 2009 5:41 am
Does any one have a fault code list for the trans top ecu. I have just replaced the nylon gears with an alloy set, pressed the button with great antisipation but no... still won't work!
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sireda
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by sireda » Thu Oct 08, 2009 6:47 pm
Thanks but when fitting the alloy gears I used two m3 nylon screws as the drive dogs between the worm drive gear and the first idler gear. These screws provide the drive to the gear train and shear off if the roof jams up. The gears are correctly sequenced as per the Honda fitting instructions each jack has a three tooth offset on the spline gear and 0.25mm clearance under the top screw. If the roof does shear the screws it takes about 10 mins to remove and insert new screws as all gears and jacks remain sequenced. I made and fitted the gears as they are very hard to get here. My problem is no one can tell me what the fault codes are, Honda in NZ wont supply info on an imported car. The battery has been off for two days no change there either. If I do get hold of the fault code list I will post it here for ref. Thanks Nick
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sireda
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by sireda » Fri Oct 09, 2009 9:24 pm
Hi For any one thats intrested the fault codes are
0= switch fail either trunk, roof or power window
1= lifter switch, roof lift motor, mechanical system of the motor unit
2= slide switch, slide motor or mechanism
3= tilter switch. roof lift motor or gear fail
4= ctr lock switch or pilot beam switch
5= trunk lock switch. trunk lock mechanism
6= trunk key switch or power window switch
7= roof lock swith (not operated)
8= handbrake switch not operated
9= rear window switch not operated
0= altanator (says not operated by user but dont know what that means)
The three gears are a 42 tooth 1.0mm modular pitch gear 5mm thick. they are cut from 5052 grade aluminium rod and drill and reamed to 8mm id. The first idler gear is mounted to the nylon worm gear (or an alloy replacement ) with two M3 nylon screws (use a short piece of rod through the bores to ensure correct alignment) from experience I found that two M3 screws shear off more eisily than the original gear breaks however you would need to calculate the shear force required to ensure the correct number of screws. Two works for me. The advantage for me is simply that it takes 3 weeks to get a replacement set from Japan or ten mins+ to remove and replace the broken screws.
Next project is a hydraulic top remove assembly to replace the existing mechanical unit I have assemebled most of the parts I just need to find a lift frame to set up the prototype.
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sireda
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by sireda » Tue Oct 20, 2009 6:36 am
Thanks to a local wrecker I now have a complete lift frame to convert into a hydraulic prototype. Does any ony know if the roof lift switch is a straight on/off type switch or if its a pulse type encoder that counts a number of turns on the jacks?
When its complete I will post some more info
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sireda
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solman
- DelSolUK Site Admin
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- Posts: 5417
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- Location: Bath
- Drives: Crystal Black FK8
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solman
- DelSolUK Site Admin
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- Posts: 5417
- Joined: Wed Apr 20, 2005 5:58 pm
- Location: Bath
- Drives: Crystal Black FK8
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